Thermography and Photoacoustic Techniques Open access Peer reviewed

Analysis of heat partition in a pin-on-disc system using a thermocouple, infrared thermography, and the finite element method

Piotr Grześ, Wojciech Tarasiuk, Rafał Zybała, Adam Adamowicz and 4 more

Wear | Jul 29, 2026

Abstract

Abstract

In this paper, a three-dimensional multi-body thermomechanical FE model of a pin-disc system with tribometer elements was developed. The model includes interactions between contact pressure, wear of the pin, and materials expansion due to temperature rise. The analyzed friction pair consists of a steel disc and a composite organic friction material cut from a railway brake block. Unlike standard approach, in which single FE simulation starts with perfectly flat surfaces, here three stages were considered with the temperature field and wear state adapted from the previous stage. After the last stage additional analysis with the tribometer arm raised (without contact between the pin and the disc) and with the rotating disc was performed. The pin temperature was measured using a K-type thermocouple and the disc temperature was estimated using a thermal imaging camera. The heat partition at different values of thermal contact conductance (TCC) and Charron’s heat partition coefficient (HPC) was studied. It was found that at TCC equal to 1000 W/(m 2 K), 2000 W/(m 2 K) and when setting the perfect thermal contact, the temperature of the disc calculated agreed well with the experimental data. Also the temperature of the pin calculated was on the similar level as from the measurements. However the composite friction material was more sensitive than the disc to changes in the contact conditions. Therefore additional study at the time-dependent TCC was conducted. The research allows for a better understanding of the thermomechanical behavior of the organic composite friction material-steel disc interface on a reduced scale.

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Authors

Researchers on this paper

Piotr Grześ

first | Bialystok University of Technology | ORCID 0000-0002-8283-8418

Wojciech Tarasiuk

middle | Bialystok University of Technology | ORCID 0000-0001-9680-1328

Rafał Zybała

middle | Warsaw University of Technology | ORCID 0000-0002-6538-6632

Adam Adamowicz

middle | Bialystok University of Technology | ORCID 0000-0002-4475-968X

М. Kuciej

middle | Bialystok University of Technology | ORCID 0000-0002-2531-9304

Marcin Chmielewski

middle | National Centre for Nuclear Research | ORCID 0000-0003-4714-3466

Anna Jagiełło-Bosiek

middle | Łukasiewicz Research Network

D. Rusinek

last | National Centre for Nuclear Research | ORCID 0000-0002-7421-5595

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Citation

BibTeX

@article{Grze2026Analysis,
  title = {Analysis of heat partition in a pin-on-disc system using a thermocouple, infrared thermography, and the finite element method},
  author = {Piotr Grześ and Wojciech Tarasiuk and Rafał Zybała and Adam Adamowicz and М. Kuciej and Marcin Chmielewski and Anna Jagiełło-Bosiek and D. Rusinek},
  journal = {Wear},
  year = {2026},
  doi = {10.1016/j.wear.2026.206922},
  url = {https://doi.org/10.1016/j.wear.2026.206922}
}

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