Design and Testing of a Rotary Tiller-Type No-Till Cotton Planter with Seeding Belt

Abstract

Abstract

To address issues such as plastic film residue and poor seed depth stability during cotton sowing operations in Xinjiang, a new type of no-till cotton seeder has been proposed and designed. The seeder is mainly composed of a rotary tillage device, a furrow opener and fertilizing device, a sowing mechanism, a compaction mechanism, and mechanical transmission parts. The structure and working principle of the cotton seeder are expounded on; the key parts, such as the rotary tillage mechanism, furrow opener, and compaction system are analyzed; and the key factors of the best size of each part are determined. The single-factor simulation design was carried out using the EDEM discrete element simulation technology, with the machine’s forward speed, rotary tillage speed, furrow opening depth, and compaction depth as the test conditions and the sowing quality as the evaluation standard. The corresponding mechanical model was established and determined the optimal combination of simulation parameters. To evaluate the performance of the cotton no-tillage seeder, field tests were conducted on its rotary tillage, tape laying, and seed press performance. The field experiment’s results indicate that under the optimal simulated parameter combination, the actual planting depth was approximately 28 mm with a coefficient of variation of 12.26%, achieving a compliance rate of 93.3%; the average planting spacing was 64.05 mm with a coefficient of variation of 12.46%; the soil disturbance rate was 32.9%; the germination rate was 96%; and the seed drying rate was below 2%. These results comply with industry standards and agronomic requirements, providing technical support for ensuring the quality of no-till cotton cultivation.