Metal Forming Simulation Techniques
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Abstract
Abstract
To address issues such as significant wall thickness deviation, diameter expansion, and cracking during the spinning of D406A ultra-high strength steel cylindrical parts due to improper process parameter combinations, a finite element model for power spinning was established using ABAQUS/Explicit software.The orthogonal experiment range analysis method was employed to investigate the influence of process parameters, including spinning roller feed per revolution (1-3 mm/r), thinning ratio (30-50 %), and spinning roller nose radius (4-8 mm), on wall thickness deviation.The results indicate that the order of influence of each parameter on wall thickness deviation is as follows: thinning ratio > spinning roller feed per revolution > spinning roller nose radius.Based on simulation results, spinning experiments using the optimal parameter combination: spinning roller feed per revolution of 2 mm/r, thinning ratio of 40 %, and spinning roller nose radius of 4 mm, successfully produced a cylindrical part with a wall thickness deviation of 0.053 mm, further verifying the accuracy of the finite element simulation analysis.
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@article{Wu2026Research,
title = {Research on Spinning Forming Technology of D406A Ultra-High Strength Steel},
author = {L. M. Wu and Q. Kang and H. C. Zhao and H. Zhang and M. Tang},
journal = {International Journal of Simulation Modelling},
year = {2026},
doi = {10.2507/ijsimm25-2-co6},
url = {https://doi.org/10.2507/ijsimm25-2-co6}
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